How We Assembled & Shipped 350 Personalized Holiday Gift Boxes to Remote Employees Across the US

Lemonade Insurance · Gifting

In this case study, we break down exactly how we received, sorted, assembled, and shipped 350–400 personalized holiday gift boxes to remote employees across the US — all under one roof, with one vendor, and one invoice.

  • Bulk receiving
  • inventory management
  • Custom kitting & assembly
  • Personalized packaging & inserts
  • Multi-address shipping nationwide
  • Project management
How We Assembled & Shipped 350 Personalized Holiday Gift Boxes to Remote Employees Across the US

The Challenge

Lemonade Insurance wanted to send a thoughtful, branded holiday gift to every remote employee — but with a fully distributed team, traditional gifting methods (bulk shipping to an office, manual assembly, individual label printing) were not scalable.

What We Did

Receiving & Inventory Intake

  • All items were received, counted, and logged into our WMS (Warehouse Management System). Each SKU was barcode-scanned and stored in designated zones for easy picking.

Sorting by Employee Name & Address

  • Using the client-provided employee list (name, size, home address), we sorted all items into individual kits. Hoodies were matched by size, name plates by employee name, and all components were grouped per recipient.

Custom Assembly Per Box

  • Each gift box was assembled to spec:

    Hoodie folded and placed in branded tissue

    Name plate positioned on top

    Keychain and water bottle arranged neatly

    Personalized insert card added

    Box sealed with branded sticker

Custom Packaging Per Unit

  • Each box was packed in a custom-branded mailer with:

    Employee name on the shipping label

    Personalized gift tag inside

    Branded outer box or poly mailer

    Optional holiday-themed wrap or ribbon

Nationwide Multi-Address Shipping

  • We generated hundreds of unique shipping labels and shipped each box directly to the employee’s home address. All tracking numbers were synced and shared with the client.

One Invoice, One Vendor

  • Lemonade Insurance received a single invoice covering:

    Receiving

    Sorting

    Assembly

    Packaging

    Shipping

    Project management

    No coordinating with multiple vendors. No hidden fees. No operational headaches.

The Outcome

The Result

✅ 350–400 individual gift boxes assembled and shipped

✅ 100% delivery to remote employees’ homes

✅ Nationwide multi-address delivery (all 50 states)

✅ One invoice, one vendor, done

✅ Zero errors or misships reported

✅ Client saved 40+ hours of internal labor

✅ Employees received personalized, branded gifts on time for the holidays

“PrepFort made our holiday gifting project effortless. We sent them bulk items, and they handled everything — sorting, personalization, packing, and shipping to 400 remote employees. One invoice, zero stress. Our team loved the gifts!”

HR Director, Lemonade Insurance

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